Khushbu Industries

Industrial Pumps Coating is the non machineable product. Ceramic, High Aluminium Oxide and Other filled materials reinforces with highly corrosion proof polymers adhere to almost all surfaces. These coatings are specially used when Corrosion is encountered. These products are used for repairing and prevention of any metal in Corrosion & Acidic or Alkali areas. It is used for getting Glassy Surface finish.

Features:

• Ceramic Filled Coatings
• The same property of Parent Material
• Glassy surface finish
• Protection against Corrosion, Abrasion etc
• Protection against Chemicals
• Cured Time is Minimum
• Covers Large Area i.e. Output is Superb
• Simple & Easy to apply
• Economical

Industrial Applications:

• Chemical Process Tanks, Storage Tanks
• Impeller, Casings, Glass Lined Vessels
• Plant Structure Coating
• Wind Mill, Mobile & Electrical Towers
• Cooling Towers, Pumps & Valves
• Pipeline, Shipping, Propeller & Metal Parts
• Acid Proof Floor Coating
• Sea Water applications and all the places where corrosion is headache.

Slurry Pump Ceramic Coating

1) Purpose / Application
Ceramic coating is done to increase wear life of slurry pump parts by protecting from:
Abrasive slurry wear
Erosion
Corrosion
Cavitation damage
High velocity particle impact
Used in:
Coal washery
Thermal power plant ash slurry
Mining slurry
Sand/stone slurry
Chemical slurry transfer

2) Suitable Pump Parts for Ceramic Coating
Common components coated:
Pump casing (volute)
Impeller
Suction liner / throat bush
Back liner
Wear plate
Stuffing box area
Discharge pipe internal

4) Typical Technical Properties (Standard Range)
(May vary as per grade used)
Property
Value (Typical)
Ceramic content
60% to 85% (by weight)
Hardness
Shore D 85–90 / Mohs 8–9
Service temperature
-20C to +120C (some grades 150C)
Compressive strength
80–120 MPa
Adhesion strength (steel)
12–20 MPa
Density
2.0–2.5 g/cc
Chemical resistance
Good against water, salt, mild acid/alkali

5) Surface Preparation (Most Important Step)
For best bonding:
Degreasing / solvent cleaning
Grit blasting: SA 2.5 standard
Surface profile: 50–100 microns
Immediate coating after blasting (avoid flash rust)

Khushbu Industries BRUSHABLE CERAMIC is the non machinable product. Ceramic, High Aluminium Oxide and other filled materials reinforces with highly corrosion proof polymers adhere to almost all surfaces. Khushbu Industries BRUSHABLE CERAMIC is the non machinable product. Ceramic, High Aluminium Oxide and other filled materials reinforces with highly corrosion proof polymers adhere to almost all surfaces. These coatings are specially used when Corrosion is encountered. These products are used for repairing and prevention of any metal in Corrosion & Acidic or Alkali areas. It is used for getting Glassy Surface finish. FEATURES Ceramic filled Coatings • The same property of Parent Material. • Glassy surface finish. • Protection against Corrosion, Abrasion etc. • Protection against Chemicals • Cured Time is Minimum • Covers Large Area i.e. Output is Superb • Simple & Easy to apply • Economical INDUSTRIAL APPLICATION Chemical Process Tanks, Storage Tanks, Impeller, Casings, Glass Lined Vessels, Plant Structure Coating, Wind Mill, Mobile & Electrical Towers, Cooling Towers, Pumps & Valves inner/outer, Pipeline, Shipping, Propeller & Metal Parts, Acid Proof floor Coating, Sea Water applications and all the places where corrosion is headache. P R O P E RT I E S BRUSHABLE CERAMIC 1 1 SPRAYBLE CERAMIC 2 2 Compressive Strength 800 Kg/cm2 600 Kg/cm2 Flexural Strength 500 Kg/cm2 450 Kg/cm2 Water Absorption NIL NIL Finished Surface Glassy Glassy / Mat Temperature Resistance 125°C 100°C Shore Hardness >90 >90 Working Time 30 Min 45 Min Curing Time 4 / 6 Hours 4 / 6 Hours Coverage Area 1 kg/1sqm@0.5mm thk 1 kg/2sqm@0.1mm thk Mix Ratio 3: 1 (Resin : Hardner) 4 : 1 (Resin: Hardner)